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See hundreds of new X-Board Print pictures on Xanita's new Yahoo Flickr channel.
X-Board "Print" is a versatile, lightweight board, which offers designers and manufacturers a VOC-Free alternative to MDF, particle board and petrochemical-based foamed-core boards, typically used for building short-term displays and structures of all types.
X-Board's unique high-crush strength paper core is manufactured from post-consumer recycled paper and sugar cane waste. Sandwiched between top and bottom layers of semi-rigid printable paper optimised for industrial flatbed UV inkjet printers, X-Board is best disposed of in paper-recycling bins after use.
Panels can be UV inkjet printed directly or decorative laminates can be applied over the board. They can be mitre-cut, folded or curved, shape cut , canvas or fabric-wrapped, photo-mounted and fastened together with velcro, hot-melt adhesive or magnetic strips, generating an endless array of design possibilities.
For production runs, X-Board is best cut using a CNC router or flatbed digital cutting table with oscillating knife. For simple straight-cutting for low volume hobby, DIY or set-building use, a heavy duty Stanley-type knife, panel saw, jigsaw or vertical foam trimmer may be used.
If one needs to hide the boards exposed kraft edges, X-Board can be double-mitre cut and folded back on itself, or one can easily apply a PVC C-channel edging with hot-melt glue gun which can be removed before recycling the board after its useful life.
Typical applications for X-Board include:
- Structural, flat-packed, point-of-purchase displays
- Branded exhibition booth walls with matching promotional furniture
- Branded industrial packaging requiring high crush-resistance
- Art canvas frames
- Printed bookshelves and funky office furniture
- Custom-shaped standees
- Custom printed coffins
- Suspended bulkheads and retail hoardings
- Podiums
- In-store displays replacing MDF and particleboard
- Printed pinboards
Description
A printable kraft-based, reinforced board with excellent stability and lay-flat properties for internal applications and short-term outdoor applications.
Product construction
Product consists of printable paper liner and inner kraft reinforced base. Specialised coatings and exceptional internal-fibre properties ensure optimum board stability.
Board thickness available:
5, 8, 10, 12, 16, 20, 32 and 40mm gauge sheets are available as stock lines. Other thicknesses on request. Note, not all thicknesses are stocked by each country distributor.
Board dimensions:
1220 x 1830mm
1220 x 2440mm
1220 x 2900mm
1220 x 3050mm
1220 x 3600mm
(NB. Custom lengths and special thicknesses are available on request through your local distributor)
Attributes
• Excellent printability with UV screen or inkjet printing equipment.
• Produced mostly from post-consumer recycled paper waste.
• No wax or polyethylene used in the manufacturing process, allowing the board to be easily repulped back into paper by recycling agents post-use.
• Excellent stability in indoor conditions
• Flame-resistant to international B3 standard (Class II rating is achievable and available on request for volume orders)
Manufacture and testing
X-Board is manufactured under stringent manufacturing process and quality control conditions. Product testing and development is conducted in accordance with international quality standards with the following quality certifications:
• ISO 9001
• OS 9000
• ISO 14001
| CNC V-Notch (Bevel) Knife-Cutting X-Board using 45 degree mounted drag knife blade |
CNC v-notch (bevel-cut) solution
by Aristo Germany
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CNC v-notch (bevel-cut) solution
by Zund Switzerland
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CNC v-notch (bevel-cut) solution
by Multicam USA |
The drag knife tool, fitted to a CNC cutting machine, drags through the board at 45 degrees in both directions to cut out a "V" shape, allowing the board to fold. |
| CNC 90 degree Knife-Cutting X-Board using oscillating knife blade |
CNC 90 degree knife-cutting solution
by Aristo Germany |
CNC 90 degree knife-cutting solution
by Zund Switzerland |
CNC 90 degree knife-cutting solution by Multicam USA |
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| CNC Routing X-Board using a spiral bit |
V-Grooving X-Board using a Saw Trax cutter |
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Laser-cutting X-Board
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Laser Cutting X-Board |
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Tips and Tricks for Processing
Download these helpful X-Board Processing Guides
How to fold X-Board to 90 degrees
How to fold X-Board to 180 degrees
How to curve X-Board
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| Click on the main menu - "Videos > How To's > Cutting Solutions for X-Board to view three different CNC router brands v-notch cutting X-Board. |
X-Board can be double v-notched, meaning two 90 degree V-cuts are placed parallel to each other allowing the board to be folded back onto itself for extra strength in, for example, retail shelving applications.
Here's an example of 16mm X-Board that's been direct UV inkjet printed, then both v-notch and contour-cut on a Zund CNC cutter.
This process allows for an endless array of boxes, shapes and structures to be created by designers, all of which can be fully recycled post-use. |
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| Cut and pluck logos from the surface sheet of X-Board using a knife and hot-air gun. |
Here's a double v-notch cut and a top paper layer cut and bend in one panel. |
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This example has been double v-notch cut, allowing the board to fold-back on itself to expose a printable front edge for say, retail shelving applications.
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Once cut, as above, boards can be curved into shape.
Designers are encouraged to experiment with different depth cuts without removing the paper liner to achieve different shapes. |
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| Edging Techniques |
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X-Board edging can be left uncovered for an earthy look and feel, or one can apply a PVC edging shown opposite with hand-held hot-melt glue gun.
PVC edging available for 10mm and 16mm X-Board in colours white and black. Corporate colours can be matched for production runs of 2,500mtrs.
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New on the market, is a great new edging machine from Drytac.
Numerous woodgrain and other ABS edgings can now be applied to the edges of straight-panels of X-Board. The machine glues and trims in-line, much faster than manual application. Great for custom retail shelving and poster panels made from X-Board.
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The statements in this information sheet are based upon our knowledge and practical experience. This data is intended only as a source of information and is given without guarantee and does not constitute a warranty. Due to the wide variety of possible uses and applications customers should independently determine the suitability of this material for their specific purpose, prior to use.
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